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Effect of Polishing on the Morphology of Zircaloy-4 Nanostructure: Formation of a Novel Hexagonal Nanoscale Pattern.

RSC ADVANCES(2025)

PINSTECH | Islamia Coll Univ | King Saud Univ | Abdul Wali Khan Univ Mardan | Univ Poonch Rawalakot

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Abstract
Zircaloy-4 (Zr-4) is widely used as the cladding material in nuclear power plants (NPPs) due to its excellent corrosion resistance and low neutron absorption cross-section. Under Loss of Coolant Accident (LOCA) conditions, oxidation of Zr-4 can compromise the safety of the NPPs by accelerating hydrogen production. Therefore, enhancing the oxidation resistance of Zr-4 is a critical research focus. Surface modification through a facile method offers a promising approach to address this issue. This study explores the impact of chemical, mechanical, and electropolishing (EP) pre-treatments on Zr-4 morphology before and after anodization. EP conducted in ethylene glycol monobutyl ether-perchloric acid electrolyte produced a mirror-like surface finish with hexagonal nanopattern formation under optimized conditions, as revealed by SEM studies. Anodization of the patterned surface in a glycerol-based electrolyte resulted in a hybrid (nanoporous and nanotubular) structure, unlike the nanotubular-only morphology observed in the chemically or mechanically polished samples. EDAX and XRD analyses confirmed the formation of ZrO2. The hexagonal nanopattern generated by EP suppressed the dissolution of the nanotube during anodization, resulting in a hybrid nanostructure. Additionally, the chemical polishing of EP-treated Zr-4 in HF : HNO3 : H2O generated a porous particulate structure due to selective etching. This work demonstrates that the surface pre-treatment significantly influences the morphology of anodized Zr-4 nanostructures and suggests the potential use of EP in other materials for hexagonal nanopattern generation.
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要点】:研究探讨了化学、机械和电化学抛光对Zircaloy-4纳米结构形态的影响,发现电化学抛光可形成独特的六边形纳米级图案,增强氧化阻力。

方法】:采用化学、机械和电化学抛光方法对Zr-4表面进行预处理,并通过扫描电子显微镜(SEM)、能量色散X射线光谱(EDAX)和X射线衍射(XRD)分析纳米结构形态。

实验】:在优化条件下,使用乙二醇单丁醚-过氯酸电解质进行电化学抛光,并在甘油基电解质中对抛光后的表面进行阳极氧化,使用的数据集来自实验观察和仪器分析结果,得出电化学抛光后形成的六边形纳米图案能有效抑制阳极氧化过程中纳米管的溶解。